MINDEN, Neb. — A manufacturing company has announced a $5 million expansion of its Minden facility, aiming to provide full-scale, in-house manufacturing for large section-level assemblies.

Royal Engineered Composites, a manufacturer of advanced composite structures, announced a 23,500-square-foot expansion with a $3 million building addition and $2 million in new equipment. Royal officials say this expansion will optimize workflow for large-scale parts, allowing them to cure, trim and inspect large parts in-house.

"Over the past few years, we’ve added larger assemblies that pushed the boundaries of our existing footprint," said Dave Arnold, president of Royal Engineered Composites. "This expansion isn't just about more space; it's about providing a complete, in-house solution. By eliminating the need to ship large parts to third parties for inspection, we significantly reduce lead times and maintain the flexibility our customers require."

Added Capabilities

The investment includes a suite of new technology designed for precision and speed:

SDI Delta X Gantry C-Scan: A 10-axis, dual-head overhead system (180" x 72" x 120") featuring dual-frequency detection (1Mhz and 5Mhz). It includes a Tone Burst/Square Wave Pulser specifically for penetrating highly attenuative materials.
CMS Model 3618 CNC: High-capacity machining with dual-zone trimming capability, now fully operational.
Rapid Prototype Post-Cure Oven: Significantly compresses lead times for new programs by accelerating tool development.
Mobile FARO Inspection: Provides dynamic, high-precision measurement for large-format parts anywhere on the floor.

Royal’s announcement comes months after the company expanded its workforce in 2025. The company added about 50 new positions, growing its workforce by 30% to meet growing demand in the aerospace and defense industries.

A groundbreaking ceremony will be held April 20 at 11 a.m. The event is open to the public at the Minden facility.

Officials say the building expansion is expected to be completed by the end of 2026.

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